FUELS and COMBUSTION-3

REQUIREMENT OF AUXILIARY FUEL

  • WARMING UP OF THE BOILER FROM COLD CONDITION
  • IGNITION OF THE PULVERISED COAL
  • HOT START UP OF THE BOILER
  • STABILISATION OF PULVERISED COAL FLAME AT LOW LOADS
  • CHANGING OVER OF COAL PULVERISERS
  • SAFE SHUTDOWN OF PULVERISERS AS WELL AS THE BOILER

CRUDE OIL ULTIMATE ANAYSIS

ELEMENTS% WEIGHT
C83 to 87
H10 to 14
S0.05 to 6
N0.1 to 2
O0.05 to 1.5

CLASSIFICATION OF VARIOUS TYPES OF OIL BASED ON PETROLEUM ACT 1934

  • CLASS-A  petroleum having a flash point below 230C
  • CLASS-B  petroleum having a flash point of 230C and above but below 650C
  • CLASS-C  petroleum having a flash point of 650C and above but below 930C

PROPERTIES OF PETROLEUM PRODUCTS

1.DENSITY

  • This is defined as the ratio of the mass of the fuel to the volume of the fuel at a reference temperature of 15°C.
  • Density is measured by an instrument called hydrometer.
  • The knowledge of density is useful for quantity calculations and assessing ignition quality.
  • The unit of density is kg/m3.

2.  SPECIFIC GRAVITY

  • This is defined as the ratio of the weight of a given volume of oil to the weight of the same volume of water at a given temperature.
  • HIGHER SPECIFIC GRAVITY MEANS HIGHER CARBON TO HYDROGEN RATIO
  • HEAVIER OILS HAVE LOWER GCV
  • AROMATICS HAVE HIGHER SPECIFIC GRAVITY THAN PARAFFINS.
  • INCREASE IN SPECIFIC GRAVITY MEANS DECREASE IN PARAFFIN CONTENT
OILSP: GRAVITY
CRUDE0.78-0.96
GASOLINE0.7-0.76
DIESEL0.82-0.86
RESIDUE OIL0.92-0.96

3. VISCOSITY

  • The viscosity of a fluid is a measure of its internal resistance to flow.
  • Viscosity depends on temperature and decreases as the temperature increases.
  • Any numerical value for viscosity has no meaning unless the temperature is also specified.

VISCOSITY- too high

  • DIFFICULTY IN PUMPING FROM TANK TO BURNER
  • HIGH PRESSURE DROP IN PUMPING
  • TROUBLE IN STARTING THE BURNER
  • POOR ATOMISATION
  • POOR COMBUSTION LEADING TO CARBONISATION OF BURNR TIPS

4. POUR POINT

  • THE TEMP. AT WHICH THE OIL JUST CEASES TO FLOW.

5. FLASH POINT

  • THE MIN. TEMP. AT WHICH AN OIL GIVES OUT SUFFICIENT VAPOUR TO FORM AN INFLAMMABLE MIXTURE WITH AIR AND CATCHES FIRE MOMENTARILY WHEN FLAME IS APPLIED.

6. FIRE POINT

  • IT IS THE LOWEST TEMP. AT WHICH VAPORS GIVEN OFF BY OIL IGNITES AND CONTINUES TO BURN FOR AT LEAST 5 SECONDS

7. SPECIFIC HEAT

  • Specific heat is the amount of KCals needed to raise the temperature of 1 kg of oil by 1°C.
  • The unit of specific heat is KCal/kg°C. It varies from 0.22 to 0.28 depending on the oil specific gravity.
  • The specific heat determines how much steam or electrical energy it takes to heat oil to a desired temperature. Light oils have a low specific heat, whereas heavier oils have a higher specific heat

8.CALORIFIC VALUE

  • The calorific value is the measurement of heat or energy produced, and is measured either as gross calorific value or net calorific value.
FUEL OILGCV (KCal/kG)
KEROSENE11,100
DIESEL OIL10,800
L.D.O.10,700
Furnace Oil10,500
LSHS10,600

SULPHUR

  • The amount of sulphur in the fuel oil depends mainly on the source of the crude oil and to a lesser extent on the refining process.
FUEL OIL% OF SULPHUR
KEROSENE0.05-0.2
DIESEL OIL0.05-0.25
L.D.O.0.5-1.8
FURNACE OIL2.0-4.0
LSHS<0.5

DIESEL OIL

  • A diesel fuel is any fuel suitable for burning in diesel or compression ignition engines.
  • Petroleum diesel fuels may be distillates or blends of distillates and residual fuels.
  • Two main grades of diesel fuel are marketed in India, High Speed Diesel (HSD) and Light diesel oil (LDO). The former is a 100% distillate fuel while the latter is a blend of distillate fuel with a small proportion of residual fuel.
  • HSD is normally used as a fuel for high speed diesel engines operating above 750 rpm
  • LDO is used for diesel engines, generally of the stationery type operating below 750 rpm

LIGHT DIESEL OIL PROPERTIES

PROPERTIESL.D.O.
Density (Approx. g/cc at 15°C)0.85–0.87
Flash Point (°C)66
Pour Point (°C)18
G.C.V. (kCal/kg)10,700
Sediment, % Wt. Max.0.1
Sulphur Total, % Wt. Max.Upto 1.8
Water Content, % Vol. Max.0.25
Ash % Wt. Max.0.02

FURNACE OIL

  • A dark viscous residual fuel obtained by blending mainly heavier components from crude distillation unit, short residue and clarified oil from fluidized catalytic cracker unit.
  • Bunker fuel, furnace oil , Fuel oil are other names for the same product
  • Furnace oil in the current marketing range meets Bureau of Indian Standards Specification IS : 1593 – 1982 for fuel oils, grade MV2.

FURNACE OIL AND LSHS SPECIFICATION

OPERATIONS IN A FUEL OIL HANDLING SYSTEM

  • ACCEPTANCE OF FUEL OIL FROM SUPPLIER AND CONTROL OF ITS QUANTITY AND QUALITY
  • UNLOADING OF OIL
  • KEEPING FUEL OIL IN STORAGE TANK AT THE REQUIRED TEMP.
  • UNINTERRUPTED DELIVERY OF FUEL OIL TO BOILER BURNERS

OIL DECANTING OPERATION

Removal of Contaminants


LIGHT OIL PRESSURISATION

LIGHT OIL PRESSURISATION

HEAVY OIL PRESSURISATION

OIL HEATER

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