REQUIREMENT OF AUXILIARY FUEL
- WARMING UP OF THE BOILER FROM COLD CONDITION
- IGNITION OF THE PULVERISED COAL
- HOT START UP OF THE BOILER
- STABILISATION OF PULVERISED COAL FLAME AT LOW LOADS
- CHANGING OVER OF COAL PULVERISERS
- SAFE SHUTDOWN OF PULVERISERS AS WELL AS THE BOILER
CRUDE OIL ULTIMATE ANAYSIS
ELEMENTS | % WEIGHT |
C | 83 to 87 |
H | 10 to 14 |
S | 0.05 to 6 |
N | 0.1 to 2 |
O | 0.05 to 1.5 |
CLASSIFICATION OF VARIOUS TYPES OF OIL BASED ON PETROLEUM ACT 1934
- CLASS-A petroleum having a flash point below 230C
- CLASS-B petroleum having a flash point of 230C and above but below 650C
- CLASS-C petroleum having a flash point of 650C and above but below 930C
PROPERTIES OF PETROLEUM PRODUCTS
1.DENSITY
- This is defined as the ratio of the mass of the fuel to the volume of the fuel at a reference temperature of 15°C.
- Density is measured by an instrument called hydrometer.
- The knowledge of density is useful for quantity calculations and assessing ignition quality.
- The unit of density is kg/m3.
2. SPECIFIC GRAVITY
- This is defined as the ratio of the weight of a given volume of oil to the weight of the same volume of water at a given temperature.
- HIGHER SPECIFIC GRAVITY MEANS HIGHER CARBON TO HYDROGEN RATIO
- HEAVIER OILS HAVE LOWER GCV
- AROMATICS HAVE HIGHER SPECIFIC GRAVITY THAN PARAFFINS.
- INCREASE IN SPECIFIC GRAVITY MEANS DECREASE IN PARAFFIN CONTENT
OIL | SP: GRAVITY |
CRUDE | 0.78-0.96 |
GASOLINE | 0.7-0.76 |
DIESEL | 0.82-0.86 |
RESIDUE OIL | 0.92-0.96 |
3. VISCOSITY
- The viscosity of a fluid is a measure of its internal resistance to flow.
- Viscosity depends on temperature and decreases as the temperature increases.
- Any numerical value for viscosity has no meaning unless the temperature is also specified.
VISCOSITY- too high
- DIFFICULTY IN PUMPING FROM TANK TO BURNER
- HIGH PRESSURE DROP IN PUMPING
- TROUBLE IN STARTING THE BURNER
- POOR ATOMISATION
- POOR COMBUSTION LEADING TO CARBONISATION OF BURNR TIPS
4. POUR POINT
- THE TEMP. AT WHICH THE OIL JUST CEASES TO FLOW.
5. FLASH POINT
- THE MIN. TEMP. AT WHICH AN OIL GIVES OUT SUFFICIENT VAPOUR TO FORM AN INFLAMMABLE MIXTURE WITH AIR AND CATCHES FIRE MOMENTARILY WHEN FLAME IS APPLIED.
6. FIRE POINT
- IT IS THE LOWEST TEMP. AT WHICH VAPORS GIVEN OFF BY OIL IGNITES AND CONTINUES TO BURN FOR AT LEAST 5 SECONDS
7. SPECIFIC HEAT
- Specific heat is the amount of KCals needed to raise the temperature of 1 kg of oil by 1°C.
- The unit of specific heat is KCal/kg°C. It varies from 0.22 to 0.28 depending on the oil specific gravity.
- The specific heat determines how much steam or electrical energy it takes to heat oil to a desired temperature. Light oils have a low specific heat, whereas heavier oils have a higher specific heat
8.CALORIFIC VALUE
- The calorific value is the measurement of heat or energy produced, and is measured either as gross calorific value or net calorific value.
FUEL OIL | GCV (KCal/kG) |
KEROSENE | 11,100 |
DIESEL OIL | 10,800 |
L.D.O. | 10,700 |
Furnace Oil | 10,500 |
LSHS | 10,600 |
SULPHUR
- The amount of sulphur in the fuel oil depends mainly on the source of the crude oil and to a lesser extent on the refining process.
FUEL OIL | % OF SULPHUR |
KEROSENE | 0.05-0.2 |
DIESEL OIL | 0.05-0.25 |
L.D.O. | 0.5-1.8 |
FURNACE OIL | 2.0-4.0 |
LSHS | <0.5 |
DIESEL OIL
- A diesel fuel is any fuel suitable for burning in diesel or compression ignition engines.
- Petroleum diesel fuels may be distillates or blends of distillates and residual fuels.
- Two main grades of diesel fuel are marketed in India, High Speed Diesel (HSD) and Light diesel oil (LDO). The former is a 100% distillate fuel while the latter is a blend of distillate fuel with a small proportion of residual fuel.
- HSD is normally used as a fuel for high speed diesel engines operating above 750 rpm
- LDO is used for diesel engines, generally of the stationery type operating below 750 rpm
LIGHT DIESEL OIL PROPERTIES
PROPERTIES | L.D.O. |
Density (Approx. g/cc at 15°C) | 0.85–0.87 |
Flash Point (°C) | 66 |
Pour Point (°C) | 18 |
G.C.V. (kCal/kg) | 10,700 |
Sediment, % Wt. Max. | 0.1 |
Sulphur Total, % Wt. Max. | Upto 1.8 |
Water Content, % Vol. Max. | 0.25 |
Ash % Wt. Max. | 0.02 |
FURNACE OIL
- A dark viscous residual fuel obtained by blending mainly heavier components from crude distillation unit, short residue and clarified oil from fluidized catalytic cracker unit.
- Bunker fuel, furnace oil , Fuel oil are other names for the same product
- Furnace oil in the current marketing range meets Bureau of Indian Standards Specification IS : 1593 – 1982 for fuel oils, grade MV2.
FURNACE OIL AND LSHS SPECIFICATION
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OPERATIONS IN A FUEL OIL HANDLING SYSTEM
- ACCEPTANCE OF FUEL OIL FROM SUPPLIER AND CONTROL OF ITS QUANTITY AND QUALITY
- UNLOADING OF OIL
- KEEPING FUEL OIL IN STORAGE TANK AT THE REQUIRED TEMP.
- UNINTERRUPTED DELIVERY OF FUEL OIL TO BOILER BURNERS
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OIL DECANTING OPERATION
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Removal of Contaminants
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LIGHT OIL PRESSURISATION
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LIGHT OIL PRESSURISATION
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HEAVY OIL PRESSURISATION
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OIL HEATER
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